Case Study: 500 TPH Limestone Crushing Plant in Malaysia

Project Overview

Our client in Malaysia needed to increase their limestone production capacity to meet growing demand from the construction industry.

Challenges

• Limited space for equipment installation
• High moisture content in raw material
• Strict product quality requirements
• Tight deadline

Solution

We designed a complete 500 TPH limestone crushing plant with:

1. Primary jaw crusher for initial size reduction
2. Secondary cone crusher for further processing
3. Vertical shaft impactor for shape improvement
4. Screening equipment for size classification
5. Automated control system

Results

• Production Capacity: 500+ TPH achieved
• Product Quality: 90%+ cubical particles
• Energy Consumption: Reduced by 15%
• Maintenance: 30% less downtime

Conclusion

The plant has been operating successfully for over two years, exceeding the client’s expectations in terms of production capacity and product quality.